Q32 Series Crawler Shot Blasting Machine

Crawler shot blasting machines are suitable for surface rust removal or shot blasting of a wide variety of workpieces produced in large and medium batches. Workpieces to be cleaned must be impact-resistant castings and heat-treated parts. Applications include cleaning and finishing die-castings, precision castings, and precision forgings. They are also suitable for removing surface scale from heat-treated parts, castings, and forgings, strengthening springs, and rust removal and pre-treatment of fasteners. These machines cannot clean high-temperature workpieces or workpieces with burrs, as this will damage the crawler belt. Automatic loading and unloading mechanisms can be designed to reduce labor intensity and improve production efficiency.

▶ Product Structure

Blasting Turbine:
This is the core component of the equipment, responsible for projecting shot at extremely high speeds onto the workpiece surface. High-performance shot blasters are made of wear-resistant materials and feature high blasting speeds, high cleaning efficiency, and long service life.
Blast Cabinet with Rubber or Steel Belt:
The blasting cabinet is equipped with a rubber or alloy steel belt, which carries the workpiece and automatically tumbles, effectively improving cleaning uniformity. Rubber belts are suitable for lightweight workpieces, while steel belts are suitable for heavier or hotter workpieces.
Elevator & Separator:
Post-blasting shot and debris are collected by the bottom of the belt and transported to the elevator. The separator then screens and processes the recovered shot, returning it to the storage hopper, improving resource utilization.
Dust Collection System:
Equipped with a bag or cartridge dust collector, it effectively captures dust generated during the cleaning process, ensuring a clean working environment and meeting environmental standards.

Electrical Control System:
A PLC or push-button control panel is used to implement automatic operation, timing control, and fault alarms, facilitating operation and maintenance.

▶ Advantages

High Cleaning Efficiency
The crawler structure enables workpiece tumbling. Combined with the multi-angle shot blast wheel arrangement, this eliminates blind spots and significantly improves processing efficiency.
Wide Application
Suitable for small and medium-sized parts of various materials and shapes, including castings, forgings, welded parts, and heat-treated parts.
Stable Operation
The machine's rational structural design, along with high-quality transmission components and electronic control systems, ensures long-term stable operation.
Energy Saving and Environmental Protection
The advanced shot circulation system and efficient dust removal device effectively reduce energy loss and environmental pollution, meeting the needs of green manufacturing.
Low Maintenance Cost
Consumable parts are easily replaced, and the wear-resistant rubber or steel crawler tracks reduce maintenance frequency and costs.
Customizable Design
The machine can be customized to meet the customer's workpiece shape, size, and processing requirements, offering high flexibility and adaptability to various production line layouts.

▶ Application Industry

▶ FAQ

What types of workpieces are suitable for crawler shot blasting machines?
Crawler shot blasting machines are particularly well-suited for processing small and medium-sized parts produced in large batches, such as gears, fasteners, valve bodies, forgings, and irregularly shaped castings. Their crawler structure automatically tumbles the workpiece, ensuring even impact on all surfaces. This makes them suitable for impact-resistant workpieces without fragile edges or corners. However, these machines are less suitable for oversized or easily deformed workpieces.

    
How can I extend the life of my equipment during use?
To extend the life of my equipment, regularly inspect key components (such as the blast wheel blades, crawler belt, and sealing plates) for wear and replace them promptly. Before cleaning, ensure that the workpiece surface is free of large debris to avoid damage to the crawler belt. Keep the dust removal system unobstructed to prevent dust accumulation that may affect component life. Using high-quality shot and regularly screening for impurities can also reduce wear on the equipment.

   
Is the cleaning intensity of the shot blasting machine adjustable?
Yes, the cleaning intensity of the shot blasting machine is adjustable. You can achieve different surface treatment effects by adjusting the shot blast wheel speed, varying the shot material and particle size, and controlling the cleaning time. For example, for workpieces with finer surface requirements, smaller particle size shots can be used and the projectile speed can be reduced to obtain a more uniform and smooth surface treatment effect to meet different process requirements.

Jiangsu Jiheng Technology Co., Ltd. is located in Yancheng City, Jiangsu Province, a pearl on the Yellow Sea coast and home to the world's rare elk and red-crowned crane. Yancheng is crisscrossed by the Coastal Expressway, the Ningjingyan Expressway, the Xuhuaiyan Expressway, and the Xinchang Railway, which runs north and south. The city also boasts an international airport with over ten direct flights to South Korea, Thailand, Taiwan, and other countries, offering convenient transportation and advanced communications.

The company specializes in the research, development, manufacturing, and installation of coating and environmental protection equipment.

We provide one-stop services from concept development, design, manufacturing, installation, and commissioning to ensure product quality. We also have an experienced product design team to ensure the technological sophistication of our entire product design. We have already delivered high-quality projects for multiple manufacturers.

Adhering to the business philosophy of prioritizing technology, optimizing management, and keeping pace with the times, we are dedicated to providing customers with coating equipment, mobile spray painting, drying equipment, dust removal equipment, ventilation equipment, and complete coating production lines. Customer requirements are our driving force for continuous improvement. We will continue to strive for technological leadership, superior quality, and integrity, striving to provide our customers with high-quality, environmentally friendly products.
Jiangsu Jiheng Technology Co., Ltd. sincerely hopes to cooperate with friends from all walks of life, work hand in hand, and create a brilliant future together.